INTEGRATED SYSTEMS

Flight Line (FL) Series

Flight Line Ground Support Cooling Systems

Initially designed as a custom solution, Air Rover Flight Line “cooling carts” have become an essential ground support component for military Unmanned Aerial Vehicles (UAVs) around the globe. Built for high temperature environments up to 150°F, these trailer-mounted systems include an ultra-silent generator, duct storage, an energy-efficient ECU and power cable.

Generators are available in 20kW and 36kW and ECUs are available in 36,000 BTU/Hr (3 tons) and 60,000 BTU/Hr (5 tons). Optional spare parts kits also available.

  • • 16ga Aluminum (Cabinet) & 14ga Steel (Skid Base)

    • High-Efficiency, Tube-and-Fin Evaporator Coil

    • High-Efficiency Micro-channel Condenser Coil

    • Motorized, High-Efficiency Reverse-Inclined Evaporator Blower

    • Motorized and Reinforced, High-Efficiency Condenser Axial Fan

    • Best-in-Class Copeland® Scroll Compressor

    • Environment-Friendly Refrigerant R-134a

    • Electronic Temperature Controls

    • Electronically Controlled Valves

    • Evaporator Supply Air Manually Adjustable Damper

    • Durable Powder Coat Finish

    • Electric Heat

    • EMI/RFI Shielding for Electromagnetic Compatibility

    • Stainless Steel Drain Pan

    • Designed for High Ambient Operation in Outdoor Conditions of up to 150°F

    • Designed for Low Ambient Operation in Outdoor Conditions of <50°F

    • Mil. Circular Power and Control Connectors

    • Externally Accessible Sight Glass and Servicing Ports

    • Permanent Washable Air Filters

    • Designed for Continuous-Run Compressor Operation

    • Sound Attunuating Insulation for Quiet Operation

  • • MIL-STD-810F, Method 514.5, Figure 514.5C-3, Table 514.5c-VII (Vibration)

    • MIL-STD-810F, Method 510.4, Procedure I & II (Sand and Dust)

    • MIL-STD-810F, Method 506.4, Procedure III (Dripping Rain)

    • MIL-STD-810F, Method 509.4 (Salt Fog)

FLIGHT LINE (FL) GROUND SUPPORT COOLING SYSTEMS MODELS

FL36BA25-001

3-Ton Flight Line Ground Support
Cooling System

  • 36,000 BTU/Hr cooling capacity at 95°F

  • 238/230VAC, 3 Phase, 60Hz

  • R-134a

  • • Low Ambient Control for operations in ambient temps lower than 50°F

    • 40-ft Heavy-Duty Insulated Duct with Optional Aircraft Duct Coupling, also Duct Storage

    • 25kVA/20kW Diesel/JP8 Power Generator with External Manual Power Transfer Switch

  • Unlike the basic FL models (e.g. FL36BA25), which include a traditional axial fan and single-phase shafted AC motor assembly, FL models ending in “-001” (e.g. FL36BA25-001) are designed with a compact condenser fan unit, which consists of a dynamically balanced axial fan with a directly integrated three-phase external rotor motor (shaftless), mounted inside a ruggedized fan shroud with a fan guard. Fan blades are sickle-shaped and made of steel which, combined with a high-efficiency three-phase AC motor, provide optimal air flow, maximum efficiency and low noise emissions. The compact, ruggedized fan design allows for fast installation, minimum maintenance and provides high resistance to vibration, high shock, environmental and thermal stresses.

FL60BA25-001

5-Ton Flight Line Ground Support
Cooling System

  • 60,000 BTU/Hr cooling capacity at 95°F

  • 238/230VAC, 3 Phase, 60Hz

  • R-134a

  • • Low Ambient Control for operations in ambient temps lower than 50°F

    • 40-ft Heavy-Duty Insulated Duct with Optional Aircraft Duct Coupling, also Duct Storage

    • 25kVA/20kW Diesel/JP8 Power Generator with External Manual Power Transfer Switch

  • Unlike the basic FL models (e.g. FL60BA25), which include a traditional axial fan and single-phase shafted AC motor assembly, FL models ending in “-001” (e.g. FL60BA25-001) are designed with a compact condenser fan unit, which consists of a dynamically balanced axial fan with a directly integrated three-phase external rotor motor (shaftless), mounted inside a ruggedized fan shroud with a fan guard. Fan blades are sickle-shaped and made of steel which, combined with a high-efficiency three-phase AC motor, provide optimal air flow, maximum efficiency and low noise emissions. The compact, ruggedized fan design allows for fast installation, minimum maintenance and provides high resistance to vibration, high shock, environmental and thermal stresses.

Get In Touch

If you have questions, please call Air Rover at (903) 877-3430 today or email us at info@airrover.com. Or, complete this form and we will respond to your request by the next business day.

12679 FM 3311, Tyler, TX  75708